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PV Cable Compound
The PV cable compound shall conform to TUV Standards, 2 PFG1169/4 08-2007 Standards or CEEIA B218.1-2012 Standards. At the same time, the following performance requirements shall be met.
No.
|
Test Item |
Unit |
Performance Indicators |
|||||
Insulation |
Jacket |
|||||||
90℃ low-smoke halogen-free flame-retardant irradiated cross-linked insulation compound |
105℃ low-smoke halogen-free flame-retardant irradiated cross-linked insulation compound |
125℃ low-smoke halogen-free flame-retardant irradiated cross-linked insulation compound |
90℃ Low smoke zero halogen flame retardant irradiation crosslinking sheath material |
105℃ Low smoke zero halogen flame retardant irradiation crosslinking sheath material |
120℃ Low smoke zero halogen flame retardant irradiation crosslinking sheath material |
|||
1 |
Mechanical Strength |
|
|
|
|
|
|
|
1.1 |
Before aging |
|
|
|
|
|
|
|
Tensile Strength |
MPa |
15.4 |
15.6 |
16.2 |
13.6 |
13.8 |
14.5 |
|
Elongation at Break |
% |
222 |
228 |
230 |
236 |
242 |
256 |
|
1.2 |
After aging in air oven |
|
|
|
|
|
|
|
Aging Conditions |
|
|
|
|
|
|
|
|
Processing Time |
℃ |
121±3 |
136±3 |
158±3 |
121±3 |
136±3 |
158±3 |
|
Processing Time |
h |
168 |
168 |
168 |
168 |
168 |
168 |
|
Test Result |
|
|
|
|
|
|
|
|
Tensile Strength Retention Rate |
% |
96 |
92 |
92 |
98 |
94 |
93 |
|
Retention Rate of Elongation at Break |
% |
92 |
86 |
88 |
90 |
88 |
90 |
|
2 |
Thermal Elongation Test |
|
|
|
|
|
|
|
2.1 |
Test Conditions |
|
|
|
|
|
|
|
Temperature |
℃ |
200±3 |
200±3 |
200±3 |
200±3 |
200±3 |
200±3 |
|
Loading Time |
min |
15 |
15 |
15 |
15 |
15 |
15 |
|
Mechanical Pressure |
MPa |
0.2 |
0.2 |
0.2 |
0.2 |
0.2 |
0.2 |
|
2.2 |
Test Result |
|
|
|
|
|
|
|
Maximum Elongation Rate under Load |
% |
45 |
57 |
50 |
49 |
60 |
55 |
|
Permanent Deformation Rate after Cooling |
% |
1 |
1 |
1 |
1 |
0 |
1 |
|
3 |
Thermal Deformation Test |
|
|
|
|
|
|
|
3.1 |
Test Conditions |
|
|
|
|
|
|
|
Temperature |
℃ |
131±3 |
131±3 |
131±3 |
121±3 |
121±3 |
121±3 |
|
Processing Time |
h |
1 |
1 |
1 |
1 |
|
1 |
|
3.2 |
Test Result |
|
|
|
|
|
|
|
Deformation Rate) |
% |
24 |
23 |
21 |
25 |
26 |
21 |
|
4 |
Low-temperature winding Test |
|
|
|
|
|
|
|
4.1 |
Test Conditions Temperature Time of Low Temperature |
℃ |
-40±2 |
-40±2 |
-40±2 |
-40±2 |
-40±2 |
-40±2 |
h |
GB/T 2951.14 8.1.4 |
GB/T 2951.14 8.1.4 |
GB/T 2951.14 8.1.4 |
GB/T 2951.14 8.2.3 |
GB/T 2951.14 8.2.3 |
GB/T 2951.14 8.2.3 |
||
4.2 |
Test Result |
|
Non-cracking |
Non-cracking |
Non-cracking |
Non-cracking |
Non-cracking |
Non-cracking |
No. |
Test Item |
Unit |
Performance Indicators |
|||||
Insulation |
Jacket |
|||||||
90℃ low-smoke halogen-free flame-retardant irradiated cross-linked insulation compound |
105℃ low-smoke halogen-free flame-retardant irradiated cross-linked insulation compound |
120℃ low-smoke halogen-free flame-retardant irradiated cross-linked insulation compound |
90℃ Low smoke zero halogen flame retardant irradiation crosslinking sheath material |
105℃ Low smoke zero halogen flame retardant irradiation crosslinking sheath material |
120℃ Low smoke zero halogen flame retardant irradiation crosslinking sheath material |
|||
5 |
Low temperature tensile test |
|
|
|
|
|
|
|
5.1 |
Test Conditions |
|
|
|
|
|
|
|
Temperature |
℃ |
-40±2 |
-40±2 |
-40±2 |
-40±2 |
-40±2 |
-40±2 |
|
Low temperature time |
h |
GB/T 2951.14 |
GB/T 2951.14 |
GB/T 2951.14 |
GB/T 2951.14 |
GB/T 2951.14 |
GB/T 2951.14 |
|
|
|
8.3.4 |
8.3.4 |
8.3.4 |
8.4.4 |
8.4.4 |
8.4.4 |
|
5.2 |
Test Result |
|
|
|
|
|
|
|
Minimum elongation |
% |
≥20 |
≥20 |
≥20 |
≥20 |
≥20 |
≥20 |
|
6 |
Low temperature impact test |
|
|
|
|
|
|
|
6.1 |
Test Conditions |
|
|
|
|
|
|
|
Temperature |
℃ |
-40±2 |
-40±2 |
-40±2 |
-40±2 |
-40±2 |
-40±2 |
|
Drop weight |
g |
GB/T 2951.14 8.5.4~5 |
GB/T 2951.14 8.5.4~5 |
GB/T 2951.14 8.5.4~5 |
GB/T 2951.14 8.5.4~5 |
GB/T 2951.14 8.5.4~5 |
GB/T 2951.14 8.5.4~5 |
|
Applying low temperature time |
h |
|
|
|
|
|
|
|
6.2 |
Test Result |
|
Non-cracking |
Non-cracking |
Non-cracking |
Non-cracking |
Non-cracking |
Non-cracking |
7 |
Salt spray test |
|
|
|
|
|
|
|
Tensile strength variation of sheath |
% |
- |
- |
- |
24 |
22 |
20 |
|
Sheathed elongation at break of the rate of change |
% |
- |
- |
- |
26 |
25 |
22 |
|
8 |
Temperature index test |
|
GB/T 11026.1-2003 |
GB/T 11026.1-2003 |
GB/T 11026.1-2003 |
GB/T 11026.1-2003 |
GB/T 11026.1-2003 |
GB/T 11026.1-2003 |
8.1 |
Assessment method |
|
|
|
|
|
|
|
8.2 |
Ttemperature index |
|
|
|
|
|
|
|
9 |
Ozone resistance test |
|
90 |
105 |
125 |
90 |
105 |
125 |
9.1 |
Test Conditions |
|
|
|
|
|
|
|
Test temperature |
℃ |
- |
- |
- |
25±2 |
25±2 |
25±2 |
|
Test time |
h |
- |
- |
- |
24 |
24 |
24 |
|
Ozone concentration |
% |
- |
- |
- |
0.025~0.030 |
0.025~0.030 |
0.025~0.030 |
|
Test Result |
|
- |
- |
- |
Non-cracking |
Non-cracking |
Non-cracking | |
10 |
Artificial climate ageing test |
|
|
|
|
|
|
|
10.1 |
Test Result |
|
|
|
|
|
|
|
a)0h~1008h |
|
|
|
|
|
|
|
|
Tensile strength variation |
% |
- |
- |
- |
26 |
25 |
22 |
|
Rate of elongation |
% |
- |
- |
- |
25 |
24 |
20 |
|
b)504h~1008h |
|
|
|
|
|
|
|
|
Tensile strength variation |
% |
- |
- |
- |
10 |
9 |
7 |
|
Rate of elongation |
% |
- |
- |
- |
11 |
8 |
6 |
|
11 |
Volume Resistivity at 20℃ |
Ω*cm |
1.2*1016 |
1.3*1016 |
1.6*1016 |
1.8*1014 |
1.6*1014 |
2.4*1014 |
12 |
Dielectric Strength at 20℃ |
kV/mm |
27 |
28 |
30 |
25 |
25 |
26 |
13 |
Oxygen Index |
% |
34 |
34.6 |
35.2 |
31 |
32 |
32 |
14 |
Cable Flame Retardancy |
- |
B |
Note: The data in the table are for reference only and shall not be adopted as the standards for limiting the specifications. An appropriate adjustment can be made according to customer requirements.